Bespoke Conveyor Systems – Ascent Conveyors

At Ascent Conveyors, we specialise in creating bespoke conveyor systems tailored to meet the unique requirements of your operation. Our bespoke solutions are built for efficiency, precision, and reliability, offering a wide range of options to streamline your material handling processes.

Whether you need a stainless steel conveyor for hygienic environments or an integrated system with advanced control, our team is here to provide the perfect solution.

Case Study – Schuh White City – London

The Challenge:

Schuh – White City in London is a busy retail store that needs to move products quickly and efficiently between three floors. The store also wants to create a modern and stylish shopping experience for its customers.

The Solution:

Ascent Conveyors & Automation designed and installed a new vertical conveyor system for Schuh – White City. The system features two conveyor carriages for efficient multi-floor transport, green LED lighting on lift shafts for a modern and energy-efficient aesthetic, a Siemens safety PLC for reliable and safe operations, and operator control stations on all three floors for easy monitoring and control.

Key Highlights:

8-week project timescale
Two conveyor carriages for efficient multi-floor transport
Green LED lighting on lift shafts
Siemens safety PLC
Operator control stations on all three floors

The Results:

The new vertical conveyor system has helped Schuh – White City to streamline logistics and enhance the overall shopping experience. The system is also energy-efficient and has a modern aesthetic.

Conclusion:

Ascent Conveyors & Automation’s new vertical conveyor system is a cutting-edge solution that can help retailers to improve their logistics and enhance the customer experience.

Cheese Processing – Hygiene Conveyor System with PLC Programming and Control

The Challenge:

The cheese producer required a system to automatically process blocks of cheese, ensuring hygienic handling throughout the process. A key requirement was the need to rotate the cheese blocks by 90 degrees at the outfeed to facilitate accurate and efficient labelling. Existing manual handling methods were inefficient and presented potential hygiene risks.

The Solution:

Ascent Conveyors and Automation developed a bespoke conveyor system incorporating the following key features:

Dual Belt Conveyor System: The system utilizes two separate conveyor belts working in tandem. The first belt transports the cheese blocks to the rotation point. The second belt receives the rotated blocks and carries them to the labelling station. This dual belt design ensures smooth and controlled product transfer.
Automated 90-Degree Rotation Mechanism: A custom-designed rotation mechanism was integrated into the system. This mechanism gently and precisely rotates each cheese block by 90 degrees as it transfers from the first to the second belt, presenting the optimal surface for labelling.
Hygienic Design and Construction: The entire system was designed and constructed with strict hygiene standards in mind. This includes:
- Stainless Steel Construction: All contact surfaces are made from high-grade stainless steel, which is easy to clean and sanitize.
- Open Frame Design: The open frame design minimizes areas where debris can accumulate, facilitating thorough cleaning and inspection.
- Smooth Surfaces and Minimal Joints: Smooth surfaces and minimal joints further reduce the risk of bacterial growth and contamination.
- Wash-Down Capability: The system is designed to withstand regular wash-down procedures, ensuring optimal hygiene maintenance.
Automated Control System: A dedicated control system manages the entire process, synchronizing the belt speeds and rotation mechanism for seamless and consistent operation.

The Results:

The implemented system has delivered significant benefits to the cheese producer:

Increased Efficiency: Automated handling and rotation have significantly increased throughput compared to previous manual methods.
Improved Hygiene: The hygienic design and construction minimize the risk of contamination, ensuring product safety and quality.
Enhanced Labelling Accuracy: The precise 90-degree rotation ensures consistent product orientation for accurate and efficient labelling.
Reduced Labor Costs: Automation has reduced the need for manual handling, resulting in lower labour costs.

Conclusion:

This project demonstrates Ascent Conveyors and Automation’s ability to provide tailored solutions for the food processing industry, with a strong emphasis on hygiene, automation, and efficiency. By understanding the specific needs of the client, Ascent delivered a system that has significantly improved their cheese processing operations.

Case Study: Automotive Production Line

The Challenge:

The manufacturing company required a system to efficiently and safely transport products from a higher elevation to a processing area. Key requirements included smooth product flow, stable transportation, and precise control over product handling and removal.

The Solution:

Ascent Conveyors and Automation designed a bespoke system incorporating the following key features:

Decline Gravity Infeed: This innovative design utilizes gravity to initiate product movement, ensuring a smooth and controlled transition onto the conveyor system. This minimizes product damage and maximizes efficiency.
Horizontal Belt Conveyor Outfeed: A horizontal belt conveyor provides a stable and consistent platform for product transportation after the decline. This ensures consistent product presentation for downstream processes.
Dedicated Control System: A fully integrated control system provides precise management of the entire conveyor operation. This allows for optimized throughput and seamless integration with existing manufacturing processes.
Outfeed Sensor: A strategically placed outfeed sensor detects the presence of products at the end of the line. This crucial safety feature ensures safe and efficient product removal by operators, preventing jams and potential damage.

The Results:

The implemented system has delivered significant benefits to the manufacturing company:

Enhanced Efficiency: The combination of the decline gravity infeed and horizontal belt conveyor has streamlined product flow, increasing throughput and overall production efficiency.
Improved Product Handling: The smooth and controlled movement of products minimizes the risk of damage during transportation.
Increased Safety: The outfeed sensor and dedicated control system provide enhanced safety for operators, preventing accidents and ensuring efficient product removal.
Tailored Solution: The bespoke design perfectly addresses the specific needs of the client, demonstrating Ascent’s ability to provide customized material handling solutions.

Conclusion:

This project is a prime example of Ascent Conveyors and Automation’s expertise in designing and implementing bespoke conveyor systems. By focusing on innovation, reliability, and client-specific needs, Ascent delivers material handling solutions that drive efficiency, safety, and overall operational improvement.

Logistics & Material Handling Systems

Logistics & material handling systems are built to streamline the movement of goods throughout your facility. From automated sorting and picking systems to a stainless steel conveyor that provides durability in heavy-duty environments, our bespoke conveyor systems are designed to improve efficiency at every stage of your logistics chain. These systems are tailored to the specific needs of your operation, ensuring that your material handling processes are both effective and reliable.

Speak To Us Today

At Ascent Conveyors, our focus is on delivering bespoke conveyor systems that perfectly match the unique needs of your industry. Whether you require a hygiene conveyor or an automated system with advanced control features, our team is ready to design and build a solution that integrates seamlessly into your operations. Contact us today to discover how our conveyors can help elevate the efficiency and productivity of your business.

24 Hour Support

Contact